Gantry Systems2026-07-29T15:24:50+02:00

BLEICHERT® Gantry Systems Modern. Robust. Tailor-made.

Industrial Gantry Systems for Overhead Material Handling

Precision Lifting & Positioning Integrated with Production Lines

Cost reduction through durable, virtually maintenance-free modules. BLEICHERT® gantry systems are characterized above all by modern control concepts, the highest quality materials and the design of all components for long-term use. Systems with axis dimensions of over 70,000 mm are already in use, some in three-shift operation, many of them at internationally active companies.

Other important features are:

  • All travel axles in robust steel construction
  • Hardened and ground running rails
  • Straight or helical toothed hardened racks
  • Maintenance-free guidance with single rollers and flat rails
  • Noise emission max. 75 dB (A)
  • Energy-saving functions
  • Safety technology of the travel axes up to category 4
  • Available in seven different sizes
  • Heavy-duty, durable construction
  • Easy to assemble and maintain
  • Ideal even for difficult tasks in the production of machined parts

System extensions and possible options

  • Cameras for detecting the position of the workpieces on the load carrier
  • Data matrix read/write systems
  • Workpiece blow-off units, deburring units, inspection drawers
  • Workpiece storage, with and without pallets
  • Oil pans with flushing
  • Adaptation of machine tools for automatic loading and unloading
  • Warehouse management and process control systems, BDE terminals
  • CE marking procedure for the entire system (including processing machines)
  • Parts tracking, condition monitoring
  • In-house gripper design for payloads over 200 kg
  • Telescopic lifting axes, maintenance protection for lifting axes
  • Temperature compensation
  • Safety encoders on all axes for area demarcation man/machine

Frequently Asked Questions

What are gantry systems used for industrial automation?2026-07-29T13:46:31+02:00

Gantry systems are used for the precise lifting, transferring, and positioning of heavy or large workpieces between conveyor lines, workstations, or storage locations. In industrial automation, they are commonly used in automotive assembly, mechanical engineering, and heavy manufacturing to move components that cannot be handled by standard conveyors.

What load capacity do Bleichert gantry systems support?2026-07-29T13:47:12+02:00

Bleichert gantry systems can handle up to 5000kg. Different gantry systems are offered for different payload ranges.

How are gantry systems integrated with conveyor lines?2026-07-29T13:48:03+02:00

Bleichert gantry systems are engineered to interface directly with conveyor lines, acting as transfer bridges between parallel lines, between floors, or between conveyor and storage systems. Control integration ensures synchronized movement with the broader automation system.

How are gantry systems integrated with other machines?2026-07-29T13:48:36+02:00

Bleichert gantry systems are controlled using NC controls, and the PLC includes standard interfaces to communicate and synchronize with external machine control systems. Safety integration can be implemented via ProfiSafe or through hardwired hardware connections.

Is it possible to integrate gantry systems with customers ERP?2026-07-29T13:49:09+02:00

Yes. Bleichert has experience integrating gantry and conveyor control systems with customers’ higher-level systems, including ERP and MES platforms. This is achieved using standard communication protocols such as OPC-UA, MES interfaces, and others, enabling seamless data exchange between the automation system and the customer’s existing infrastructure.

Can gantry systems be customized for specific plant layouts?2026-07-29T13:50:01+02:00

Yes. Bleichert gantry systems are built to specification. Span, height, travel speed, and load handling attachments are all configurable to match the customer’s plant layout and production requirements.

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